Dubai Material Turns Desert Sand Into Low-Cement Blocks, Pavers, And Facade Panels

A Dubai-based company says it has found a way to turn desert sand, long considered a poor fit for construction, into a high-strength building material that can be formed into blocks, panels, and other architectural elements.

ARDH Collective’s product, called DuneCrete, is designed to use local desert sand while cutting cement content and embedded carbon by up to 50%, based on the company’s technical data. The idea targets a real problem in the region: wind-shaped desert grains are typically too smooth and rounded to bind well in traditional concrete mixes, pushing Gulf countries to import river sand even while surrounded by dunes.

Co-founders and architects Máximo Tettamanzi and Alyina Ahmed began working on the concept during their studies in London and continued testing in Dubai during the pandemic. The company says its stabilized formula has held up in compression testing and achieved a C39 strength rating, though the exact mix varies by product and application.

Right now, DuneCrete is being positioned more for architectural and decorative use than for major load-bearing structures. ARDH Collective has shown the material in blocks, pavers, and customizable facade panels, including at Dubai Design Week 2025. One of the most visible examples is its “DuneBlocks,” modular perforated blocks that filter sunlight and provide privacy, drawing inspiration from traditional mashrabiya screens used in hot climates. The company has also discussed exploring 3D-printed versions.

For mason contractors watching lower-carbon materials, the biggest takeaway is that product claims can vary by use. Public documentation does not spell out universal ratios for every application, and the company has not published across-the-board validation for structural uses. As with any new block or panel system, crews will want clear documentation on tested performance, intended use, and what additional engineering review or certification is required before it shows up in bid specs.

Read the full, original article from RUSSPAIN.com here.

About: The Daily Digest
Monadnock Building
August 2026

Chicago’s Monadnock Building doesn’t dominate the skyline the way it once did. Surrounded by steel-and-glass towers, the dark brick structure can seem almost understated. But for anyone in the masonry industry, it remains one of the most important buildin

Britt Stokes, Acme Brick’s Director of Marketing, Retires.
August 2026

Fort Worth, Texas – After faithfully serving Acme Brick Company for 40 years, Britt has chosen to retire – although he will still be involved with Acme on various projects. Britt began his career with Acme as staff photographer and through dedicati

Why SkillsUSA is the Keystone to MCAA’s Outreach
August 2026

When I stepped into the role of the MCAA’s first Director of Youth Outreach and Education, I knew we had a massive job ahead of us. I am a fourth-generation brick mason, and I have spent over two decades teaching the trade, from working with apprentices a

The First Paycheck
August 2026

Several years ago, Huntley Brothers hired a young apprentice. It was his first real job, and he had never had a paycheck before. Friday rolled around, and he got paid just like everyone else. Later that day, one of the guys told me something I have never